Calico Metal Alloys LLP is a reputable supplier and exporter of Duplex Steel UNS S32205 Bars in India. With a commitment to excellence, we stand as a trusted source for businesses seeking reliable solutions in the realm of metal alloys. Leveraging our expertise and industry experience, we provide a comprehensive range of Duplex Steel UNS S32205 Bars, renowned for their durability, corrosion resistance, and versatility. Whether for industrial applications or specialized projects, we ensure prompt delivery and unparalleled customer satisfaction, making us a preferred choice among discerning clientele worldwide.
What is Duplex Steel UNS S32205 Bars?
Duplex Steel UNS S32205 Bars are a type of duplex stainless steel bars known for their excellent combination of high strength and corrosion resistance. They are composed of austenitic and ferritic microstructures, offering superior toughness and resistance to stress corrosion cracking. These bars find extensive use in various industries such as chemical processing, oil and gas, and marine environments due to their exceptional properties. They exhibit good weldability and are highly resistant to pitting and crevice corrosion, making them suitable for demanding applications.
Table of Content
- Duplex S32205 Bars Manufacturing Process
- Duplex Steel S32205 Bars Specifications
- Types Of Duplex Steel S32205 Bars
- Other Types Of Duplex Steel S32205 Bars
- UNS S32205 Bars Equivalent Grade
- Chemical Composition of Duplex Steel S32205 Bars
- Mechanical Properties of Duplex Steel S32205 Bars
- Duplex F51 Round Bars Industrial Application
- Export & Supply Destination of Duplex S32205 Round Bars
Manufacturing Process Of Duplex S32205 Bars
Melting
The first step in the process is melting raw materials in an electric furnace. These raw materials are typically iron ore, chromium, nickel, and other elements in exact amounts.
Casting
After melting, the metal is put into molds to form slabs or billets. The processing of these first forms is then continued.
Hot Rolling
After being heated, the billets are shaped into long, thin rods by going through a series of rolling mills. Because the metal is heated above its recrystallization temperature during this operation, it is known as hot rolling.
Annealing
After that, the rods are annealed to reduce stress and enhance machinability. In order to do this, the rods must first be heated to a certain temperature and then gradually cooled.
Cutting
Lastly, shearing machines or other cutting techniques are used to cut the rods to the required length.
Duplex Steel S32205 Bars Specifications
| Standard | ASTM A276, ASME SA276 |
| Dimension | EN, DIN, JIS, ASTM, BS, ASME, AISI |
| Round Bars | Outside Diameter in the range of 4mm to 500mm |
| Bright Bars | Outside Diameter in the range of 4mm to 100mm |
| Hex Bars | 18mm – 57mm (11/16″ to 2-3/4″) |
| Square Bars | 18mm – 47mm (11/16″ to 1-3/4″) |
| Flat Bars | 1/2” to 10” in thickness range of 2mm to 150mm, |
| Size | 6 mm to 120 mm. |
| Diameter | 6mm to 350mm Diameter |
| Length | 1 to 6 Meters, Custom Cut Lengths |
| Finish | Black, Bright Polished, Rough Turned, NO.4 Finish, Matt Finish, BA Finish |
| Form | Round, Square, Hex (A/F), Rectangle, Billet, Ingot, Forging Etc |
| Tolerance | +/-0.2mm |
Types Of Duplex Stainless Steel S32205 Bars
Duplex Steel S32205 Square Bar
Duplex Steel S32205 Bright Bar
Duplex Steel S32205 Flat Bar
Duplex Steel S32205 Forged Bar
Duplex Steel S32205 Cold Drawn Round Bar
Duplex Steel S32205 Rod
Other Types Of Duplex Steel S32205 Bars
| DSS S32205 Bars | Duplex Steel S32205 Hexagonal Bar |
| Duplex Steel S32205 Threaded Rod | Duplex Steel S32205 Industrial Bars |
| Precision Ground Duplex Stainless S32205 Bars | Duplex Steel F51 Round Bar |
| S32205 Duplex Stainless Steel Bars | UNS S32205 Square Bar |
| F51 Duplex Stainless Steel Bars | Duplex Stainless Steel F51 Rod |
| DSS S32205 Hot Rolled Bar | Duplex Steel S32205 Half-Round Bar |
| ASME SA276 Duplex Steel S32205 Precision Ground Bar | ASTM A276 Duplex Steel S32205 Bars |
| Duplex Stainless Steel S32205 Rectangular Bar | Duplex Steel S32205 Cold Finish Round Bar |
| Duplex Steel S32205 Polished Bar | S32205 Duplex Steel Half-Round Bars |
Duplex Steel UNS S32205 Bars Equivalent Grade
UNS S32205 is a duplex stainless steel grade, also known as Duplex 2205. It offers excellent corrosion resistance and high strength, making it suitable for a wide range of applications in various industries. The equivalent grades for Duplex Steel UNS S32205 bars include ASTM A182 F60, EN 1.4462, and DIN X2CrNiMoN22-5-3. These equivalents ensure compatibility and interchangeability in different international standards, facilitating seamless integration into diverse projects and applications.
| Grades | WNR | UNS | STANDARD |
| S32205 | 1.4470 | S32205 | Duplex F60 |
Duplex Steel UNS S32205 Bars Chemical Composition
UNS S32205, also known as Duplex Steel, is a popular material for bars due to its excellent corrosion resistance and high strength. Its chemical composition typically consists of about 22% chromium, 5-6% nickel, 3% molybdenum, and around 0.2% nitrogen. Additionally, it contains elements like manganese, silicon, phosphorus, sulfur, and carbon in smaller quantities, contributing to its remarkable mechanical properties and resistance to various corrosive environments.
| UNS Designation | Type | Composition, % B | |||||||||
| C | Mn | P | S | Si | Cr | Ni | N | Mo | Other Elements C | ||
| S32205 | . . . | 0.03 max | 2.0 Max | 0.03 Max | 0.02 Max | 1 Max | 21 – 23 | 4.5 – 6.5 | 0.80 – 0.20 | 2.5 – 3.5 | . . . |
Duplex Steel UNS S32205 Bars Mechanical Properties
Duplex Steel UNS S32205 bars typically exhibit excellent mechanical properties, offering a unique combination of high strength and corrosion resistance. With a tensile strength ranging from 620 to 800 MPa and a yield strength of approximately 450 MPa, these bars demonstrate robust performance in various demanding environments. Additionally, they feature good impact toughness even at low temperatures, making them suitable for applications in industries such as oil and gas, chemical processing, and marine engineering. Their superior mechanical properties make them highly desirable for critical structural components and equipment subjected to harsh operating conditions.
| UNS Designation | Type | Condition | Tensile Strength (ksi) min | Yield Strength 0.2% Proof (ksi) min | Elongation (% in 50mm) min | Hardness |
| S32205 | . . . | annealed | 105 | 55 | 35 | 255 |
Advantages of Duplex Steel UNS S32205 Bars
Duplex Steel UNS S32205, also known as Duplex 2205, is a popular grade of duplex stainless steel known for its excellent corrosion resistance and high strength. Here are some advantages of using Duplex Steel UNS S32205 bars:
Corrosion Resistance: Duplex Steel UNS S32205 offers superior corrosion resistance compared to standard austenitic stainless steels, especially in harsh environments such as those containing chlorides, acids, and alkaline solutions.
High Strength: Duplex Steel UNS S32205 exhibits significantly higher strength than conventional austenitic stainless steels, making it suitable for applications where strength and durability are crucial, such as in structural components and machinery.
Good Weldability: Unlike some other high-strength alloys, Duplex Steel UNS S32205 maintains good weldability. This allows for easier fabrication and construction processes, reducing production time and costs.
Excellent Toughness: Duplex Steel UNS S32205 retains good toughness even at low temperatures, making it suitable for applications in cryogenic environments or where impact resistance is required.
Cost-Effectiveness: Despite its superior properties, Duplex Steel UNS S32205 can often be more cost-effective than other corrosion-resistant alloys like austenitic stainless steels or nickel-based alloys, particularly in situations where its enhanced strength and corrosion resistance lead to longer service life and reduced maintenance requirements.
Versatility: Duplex Steel UNS S32205 bars find applications in various industries such as oil and gas, chemical processing, marine environments, and pulp and paper production, due to their versatility and ability to withstand diverse operating conditions.
Overall, the advantages of Duplex Steel UNS S32205 bars make them a preferred choice for applications requiring a combination of high strength, corrosion resistance, and cost-effectiveness. However, it's essential to consider specific application requirements and consult with materials engineers or experts to ensure the appropriate selection of materials for optimal performance and longevity.
Applications of Duplex Steel UNS S32205 Bars
Duplex steel UNS S32205 bars, also known as duplex stainless steel bars, offer a range of applications across various industries due to their unique properties. Here are some common applications:
Oil and Gas Industry: Duplex steel bars are widely used in the oil and gas industry for components such as pipelines, valves, pumps, and offshore platforms. Their corrosion resistance, high strength, and resistance to stress corrosion cracking make them ideal for harsh environments.
Chemical Processing: Duplex stainless steel bars are utilized in chemical processing plants for equipment such as reactors, heat exchangers, and storage tanks. Their resistance to corrosion from a wide range of chemicals, including acids and chlorides, is advantageous in such settings.
Desalination Plants: Due to their excellent corrosion resistance and high strength, duplex steel bars are employed in desalination plants for components like pumps, valves, and heat exchangers, where exposure to seawater and brine solutions is prevalent.
Pulp and Paper Industry: Duplex steel bars find applications in the pulp and paper industry for equipment such as digesters, bleach washers, and piping systems. Their resistance to corrosion from sulfides and other chemicals present in pulp processing is beneficial.
Marine Engineering: In marine environments, where corrosion is a significant concern, duplex steel bars are used for various components like propeller shafts, shafts, and fasteners due to their superior corrosion resistance and strength.
Construction: Duplex steel bars are increasingly being utilized in the construction industry for structural components, bridges, and architectural features due to their high strength-to-weight ratio and corrosion resistance, especially in corrosive environments like coastal areas.
Overall, the unique combination of corrosion resistance, high strength, and other mechanical properties makes duplex steel UNS S32205 bars suitable for a wide range of applications across diverse industries.
Why Choose Calico Metal Alloy Pvt Ltd?
Calico Metal Alloy Pvt Ltd is a leading supplier and exporter of high-quality metal alloys, offering a wide range of products tailored to meet diverse industrial needs. With a commitment to excellence and innovation, we ensure superior quality, reliability, and consistency in our products. Our state-of-the-art facilities and stringent quality control processes guarantee customer satisfaction and trust. With a focus on customer-centric solutions and competitive pricing, we stand out as the preferred choice for businesses seeking reliable metal alloy solutions.
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Export & Supply Destinations Of Duplex S32205 Round Bar
Moldova, United Kingdom, Belarus, Ukraine, Estonia, Romania, Latvia, Finland, Liechtenstein, Croatia, Luxembourg, Turkey, Azerbaijan, Belgium, Austria, Sweden, Greece, Monaco, Norway, Switzerland, Russia, Lithuania, Slovakia, Ireland, Cyprus, Denmark, Malta, Hungary, Czechia/Czech Republic, Netherlands, Poland, Germany, Portugal, Italy, Bulgaria, Spain, Serbia, France.
Macau, Kyrgyzstan, Egypt, Indonesia, Myanmar, United Arab Emirates, Russia, Afghanistan, Japan, Mongolia, Azerbaijan, Taiwan, Oman, Maldives, Lebanon, Bangladesh, Malaysia, Singapore, Kuwait, Qatar, Hong Kong, Bhutan, Saudi Arabia, Sri Lanka, Nepal, Turkey, China, Thailand, Jordan, South Korea, Philippines, Bahrain, Armenia, Israel, India, Vietnam.
Botswana, Burundi, Uganda, Egypt, Angola, Madagascar, Liberia, Gambia, Libya, Mozambique, Tanzania, Mauritius, Tunisia, Zambia, Eswatini, South Africa, Central African Republic, Burkina Faso, Algeria, Ethiopia, Namibia, Nigeria, Rwanda, Morocco, Zimbabwe, Mauritania, Seychelles, Niger, Senegal, Kenya, Cameroon.
Costa Rica, United States of America, Guatemala, Trinidad and Tobago, Saint Lucia, Belize, Haiti, Saint Vincent and the Grenadines, Cuba, Dominica, El Salvador, Grenada, Honduras, Dominican Republic, Jamaica, Canada, Bahamas, Antigua and Barbuda, Panama, Nicaragua, Barbados, Mexico.
Venezuela, Ecuador, Paraguay, Chile, Brazil, Peru, Uruguay, Colombia, Suriname, Guyana, Argentina, Bolivia.