Calico Metal Alloys LLP is a reputable supplier and exporter of Duplex Steel UNS S32205 fittings in India. With a focus on quality and reliability, we have established ourselves as a leading provider in the industry. Our commitment to excellence is reflected in the precision engineering and corrosion-resistant properties of our fittings, making them ideal for a wide range of industrial applications. Backed by a team of experienced professionals and a robust supply chain network, we ensure prompt delivery and customer satisfaction. Trust us for all your Duplex Steel UNS S32205 fitting needs in India.
What is Duplex Steel UNS S32205 Fittings?
Duplex Steel UNS S32205 Fittings are components made from duplex stainless steel grade UNS S32205, also known as Duplex 2205. These fittings exhibit excellent corrosion resistance, high strength, and good weldability. They are commonly used in various industries such as oil and gas, chemical processing, and marine engineering for applications requiring resistance to both corrosion and high mechanical stress.
Table of Content
- Duplex S32205 Fittings Manufacturing Process
- Duplex Steel S32205 Fittings Specifications
- Types Of Duplex Steel S32205 Fittings
- Other Types Of Duplex Steel S32205 Fittings
- UNS S32205 Fittings Equivalent Grade
- Chemical Composition of Duplex Steel S32205 Fittings
- Mechanical Properties of Duplex Steel S32205 Fittings
- Duplex Steel S32205 Fittings Industrial Application
- Export & Supply Destination of Duplex S32205 Pipe Fittings
Manufacturing Process Of Duplex S32205 Fittings
Forging
Using a forging machine to lower the outside diameter and bevel the pipe end or extension is one method of making forged fittings.
Rolling Wheel
The core is inserted into the pipe using butt weld fittings. After that, processing the rim and pushing the exterior with a roller.
Stamping
Expand the pipe end in the punching machine to the desired size and shape by using a tapered core.
Bending
for creating bend and elbow fits. There are three typical approaches. There are three or four rollers: one is for stretching, one for stamping, and the third is for rolling.
Bulging
A rubber is inserted into the tube and compressed with a punch, causing the pipe to bulge; hydraulic bulging forming is an additional technique.
Advantages of Duplex Steel UNS S32205 Fittings
Duplex steel UNS S32205 fittings offer several advantages, making them a popular choice in various industrial applications. Some of the key advantages include:
Corrosion Resistance: Duplex steel UNS S32205 fittings exhibit excellent corrosion resistance, particularly in environments containing chloride ions such as seawater, making them suitable for offshore and marine applications.
High Strength: These fittings have higher strength compared to austenitic stainless steels, allowing them to withstand higher pressure and temperature conditions without experiencing deformation or failure.
Good Weldability: Duplex steel UNS S32205 fittings are readily weldable using common welding techniques, which simplifies fabrication processes and allows for easy installation.
Improved Stress Corrosion Cracking Resistance: The duplex structure of UNS S32205 provides better resistance to stress corrosion cracking compared to austenitic stainless steels, making them suitable for applications where this type of corrosion is a concern.
Cost-Effective: Despite their superior properties, duplex steel UNS S32205 fittings are often more cost-effective than other corrosion-resistant alloys, offering a balance between performance and price.
Good Toughness and Ductility: These fittings exhibit good toughness and ductility, allowing them to withstand impact and shock loading without brittle fracture, enhancing their suitability for demanding applications.
Versatility: Duplex steel UNS S32205 fittings are versatile and can be used in a wide range of industries such as chemical processing, oil and gas, pulp and paper, and desalination plants, among others.
Overall, the combination of corrosion resistance, high strength, weldability, and cost-effectiveness makes duplex steel UNS S32205 fittings an attractive choice for various industrial applications where durability and reliability are paramount.
Duplex Steel S32205 Fittings Specifications
| Specifications | ASTM A815 / ASME SA815, ASTM A182 & ASME SA182 |
|---|---|
| Forged Fittings Standards | ASME 16.11, MSS SP-79, 83, 95, 97, BS 3799 |
| Buttweld Fittings Dimensions | ASME/ANSI B16.9, ASME B16.28, MSS-SP-43 |
| Buttweld Fittings Size | 1/2” NB to 24″NB in. (Seamless & 100% X-Ray Welded, Fabricated) |
| Forged Fittings Size | 1/8” NB to 4” NB (Socketweld & Screwed-Threaded) |
| Buttweld Fittings Type | Seamless / Welded / Fabricated |
| Forged Fittings Type | Socketweld Fittings, Screwed-Threaded Fittings |
| Forged Fittings Class | 2000 LBS, 3000 LBS, 6000 LBS, 9000 LBS |
| Buttweld Fittings Bending Radius | R=1D, 2D, 3D, 5D, 6D, 8D, 10D or Custom |
| Buttweld Fittings Thickness | Sch 5s, Sch 10s, Sch 40s, Sch 80s, Sch 160s, Sch XXS |
Types Of Duplex Stainless Steel S32205 Fittings
Duplex Steel S32205 Elbow
Duplex Steel S32205 Tee
Duplex Steel S32205 Reducer
Duplex Steel S32205 Coupling
Duplex Steel S32205 Pipe Cap
Duplex Steel S32205 Union
Other Types Of Duplex Steel S32205 Fittings
| DSS S32205 Buttweld Elbow | Duplex Steel S32205 Stub End |
| DSS S32205 Fittings | Duplex Steel S32205 Socket weld Fittings |
| Duplex Steel S32205 Pipe Fittings | Duplex Steel S32205 Industrial Fittings |
| S32205 Duplex Steel Forged Fittings | Duplex Steel S32205 Threaded Fittings |
| S32205 Duplex Stainless Steel 90 Degree Elbow | UNS S32205 Buttweld Pipe Fittings |
| F60 Duplex Stainless Steel Seamless Fittings | Duplex Stainless Steel F60 Welded Fittings |
| Duplex S32205 Half Couplings | Duplex S32205 Concentric Reducer |
| ASME SA182 Duplex Steel S32205 Forged Fittings | ASTM A815 Duplex Steel S32205 Butt weld Fittings |
| Duplex Stainless Steel S32205 Pipe Bend | Duplex Steel S32205 Bushing |
| Duplex Steel S32205 High Pressure Forged Fittings | S32205 Duplex Steel Threaded Plugs |
| ANSI B16.11 Duplex Steel S32205 Forged Fittings | ANSI B16.9 Duplex Steel S32205 Pipe Fittings |
Duplex Steel UNS S32205 Fittings Equivalent Grade
Duplex Steel UNS S32205, also known as ASTM A815, is a widely used material in various industries due to its excellent corrosion resistance and high strength. It offers a combination of ferritic and austenitic microstructures, providing enhanced toughness and resistance to stress corrosion cracking. Equivalent grades for UNS S32205 fittings include EN 1.4462 and X2CrNiMoN22-5-3, among others. These fittings are commonly employed in chemical processing, oil and gas, and marine applications where resistance to harsh environments and high pressure is essential. With its balanced properties, UNS S32205 fittings offer reliability and longevity in demanding operational conditions.
| STANDARD | UNS | WNR. |
| Duplex 2205 | S31803/S32205 | 1.4462 |
Chemical Composition of Duplex Steel S32205 Fittings
| Grade | C | Mn | Si | P | S | Cr | Mo | Ni | N | Fe |
| S32205 | 0.030 max | 2.00 max | 1.00 max | 0.030 max | 0.020 max | 21.0 – 23.0 | 2.50 – 3.50 | 4.50 – 6.50 | 0.8 – 0.20 | 63.54 min |
Mechanical Properties of Duplex Steel S32205 Fittings
| Grades | Density (g/cm 3) | Density (lb/in 3) | Melting Point (°C) | Melting Point (°F) |
| Duplex 2205 | 7.805 | 0.285 | 1420 – 1465 | 2588 – 2669 |
Applications of Duplex Steel UNS S32205 Fittings
Duplex steel UNS S32205, also known as duplex stainless steel or duplex 2205, is a popular material in various industries due to its excellent combination of mechanical properties and corrosion resistance. Fittings made from UNS S32205 duplex steel find numerous applications across different sectors:
Oil and Gas Industry: Duplex steel fittings are extensively used in oil and gas exploration, production, and refining due to their high strength and corrosion resistance. They are employed in pipelines, offshore platforms, subsea equipment, and refineries.
Chemical Processing: The chemical industry requires materials that can withstand harsh chemical environments. UNS S32205 fittings are utilized in chemical processing plants for handling corrosive acids, alkalis, and solvents.
Petrochemical Industry: Similar to the oil and gas sector, petrochemical facilities use duplex steel fittings in piping systems, reactors, heat exchangers, and other equipment where resistance to corrosion and high temperatures is essential.
Marine Applications: Duplex stainless steel fittings are favored in marine environments due to their resistance to seawater corrosion and stress corrosion cracking. They are used in shipbuilding, offshore structures, and desalination plants.
Power Generation: Duplex steel fittings are employed in power plants, particularly in parts exposed to aggressive environments such as seawater or industrial chemicals. They find applications in heat exchangers, boilers, and condensers.
Water Treatment: Water treatment plants utilize duplex steel fittings in pipelines, pumps, and valves for handling corrosive water and chemicals. The material's resistance to pitting and crevice corrosion is beneficial in such applications.
Mining and Mineral Processing: In mining operations, where abrasive slurries and corrosive chemicals are prevalent, duplex steel fittings are used in piping systems, pumps, and tanks to ensure durability and longevity.
Overall, the versatility, durability, and corrosion resistance of duplex steel UNS S32205 fittings make them indispensable in a wide range of industries and applications.
Why Choose Calico Metal Alloy Pvt Ltd?
Calico Metal Alloy Pvt Ltd stands out for its commitment to excellence in metallurgical solutions. With a track record of delivering high-quality alloys tailored to client specifications, we ensure reliability and durability in every product. Our state-of-the-art facilities, coupled with a team of experienced professionals, enable efficient production processes and timely delivery. Our dedication to innovation drives continuous improvement, ensuring we remain at the forefront of the industry. Clients trust us for our consistent quality, personalized service, and unwavering dedication to customer satisfaction.
Electrical
Automotive
Construction
Defence
Pharmaceutical
Petroleum
Petrochemical
Milk & Dairy
Export & Supply Destinations Of Duplex S32205 Fittings
Austria, Finland, Spain, Germany, Sweden, Russia, Portugal, Turkey, Greece, Belgium, Hungary, Estonia, France, United Kingdom, Poland, Denmark, Italy, Netherlands, Ireland, Latvia, Croatia, Switzerland, Lithuania, Serbia, Azerbaijan, Bulgaria, Czechia/Czech Republic, Monaco, Slovakia, Malta, Liechtenstein, Norway, Luxembourg, Ukraine, Romania, Moldova, Belarus, Cyprus.
Kyrgyzstan, Oman, Maldives, Jordan, Bahrain, Singapore, Sri Lanka, Myanmar, British, Thailand, Vietnam, Iran, Turkey, Philippines, South Korea, Macau, United Arab Emirates, Afghanistan, Saudi Arabia, Israel, North Korea, Iraq, Bhutan, Kuwait, Hong Kong, Mongolia, Qatar, Armenia, Azerbaijan, Lebanon, India, China, Taiwan, Russia, Japan, Nepal, Bangladesh, Egypt, Indonesia, Malaysia.
Algeria, Tunisia, Senegal, Mozambique, Niger, Burundi, Nigeria, Zambia, Liberia, Angola, Rwanda, Libya, Madagascar, Namibia, Uganda, Mauritius, Morocco, Gambia, Egypt, South Africa, Eswatini, Ethiopia, Botswana, Seychelles, Kenya, Cameroon, Central African Republic, Mauritania, Burkina Faso, Tanzania, Zimbabwe.
United States of America, Dominican Republic, Belize, Panama, Guatemala, Bahamas, Cuba, Trinidad and Tobago, Canada, Saint Vincent and the Grenadines, Dominica, Mexico, Jamaica, Nicaragua, Haiti, Costa Rica, El Salvador, Grenada, Antigua and Barbuda, Barbados, Honduras, Saint Lucia.
Colombia, Ecuador, Brazil, Venezuela, Guyana, Uruguay, Argentina, Paraguay, Chile, Peru, Bolivia, Suriname.
