Forged Fittings

Common Materials

Forged fittings can be made from a variety of materials, including:

Stainless Steel: Common grades such as 304, 316, 321, etc., are used for their corrosion resistance and mechanical strength.

Nickel Alloys: These include materials like Inconel, Monel, Hastelloy, which offer excellent resistance to corrosion, high temperatures, and various corrosive environments./p>

Copper Alloys: Brass and bronze are commonly used for their good conductivity, corrosion resistance, and ease of fabrication.

Aluminum Alloys: Aluminum forged fittings are lightweight and offer good corrosion resistance, making them suitable for applications where weight is a concern.

Titanium Alloy: Known for its high strength-to-weight ratio, excellent corrosion resistance, and biocompatibility, titanium is used in demanding applications where strength and durability are critical.

Table of Content

• Forged Fittings Manufacturing Process
• Forged Fittings Specifications
• Types Of Forged Fittings
• Other Types Of Forged Fittings
• Forged Fittings Industrial Application
• Export & Supply Destination of Forged Fittings

Manufacturing Process Of Plate

Forging

Using a forging machine to lower the outside diameter and bevel the pipe end or extension is one method of making forged fittings.

Rolling Wheel

The core is inserted into the pipe using butt weld fittings. After that, processing the rim and pushing the exterior with a roller.

Stamping

Expand the pipe end in the punching machine to the desired size and shape by using a tapered core.

Bending

for creating bend and elbow fits. There are three typical approaches. There are three or four rollers: one is for stretching, one for stamping, and the third is for rolling.

Bulging

A rubber is inserted into the tube and compressed with a punch, causing the pipe to bulge; hydraulic bulging forming is an additional technique.

Features of Forged Fittings:

Strength: Forged fittings are known for their high strength and toughness due to the forging process, making them suitable for high-pressure and high-temperature applications.

Corrosion resistance: Depending on the material used, forged fittings exhibit excellent corrosion resistance, ensuring durability and longevity in various environments.

Precision: The forging process allows for the creation of complex shapes with precise dimensions, ensuring tight tolerances and compatibility with piping systems.

Reliability: Forged fittings undergo rigorous quality control measures, ensuring consistent quality and reliability in performance.

Versatility: Forged fittings are available in various shapes, sizes, and configurations, allowing for customization to suit specific application requirements.

Advantages of Forged Fittings:

Strength and durability: Forged fittings are stronger and more durable compared to fittings made through other processes like casting or machining.

Corrosion resistance: Depending on the material chosen, forged fittings offer excellent resistance to corrosion, extending the lifespan of piping systems.

High-pressure applications: The inherent strength of forged fittings makes them suitable for use in high-pressure piping systems.

Leakage prevention: The tight tolerances achieved through forging help prevent leaks, ensuring the integrity of the piping system.

Wide range of materials: Forged fittings are available in a variety of materials, allowing for compatibility with different fluids and environments.

Buttweld Fittings Specifications

Types Of Forged Fittings

01

90 Degree Forged Elbow

02

45° Forged Elbow

03

Street Elbow

03

Forged Tee

03

Forged Cross

03

End Cap

Other Types Of Forged Fittings

Applications of Forged Fittings

Forged fittings find extensive applications across industries where reliability, strength, and resistance to corrosion are paramount. In the oil and gas sector, they are utilized in upstream, midstream, and downstream operations, including drilling rigs, pipelines, refineries, and petrochemical plants. These fittings play a critical role in handling high-pressure fluids and gases, ensuring the integrity and safety of the infrastructure.

In the chemical processing industry, forged fittings are used in reactors, distillation columns, and storage tanks where corrosive chemicals are handled. Their resistance to corrosion and ability to withstand high temperatures make them indispensable in such environments.

Forged fittings are also prevalent in power generation facilities, including fossil fuel, nuclear, and renewable energy plants. They are employed in boiler systems, steam turbines, and piping networks to transport steam and other fluids under high pressure and temperature conditions.

Additionally, forged fittings are found in industries such as aerospace, shipbuilding, pharmaceuticals, and food processing, where precision, reliability, and performance are crucial. Their versatility and ability to withstand harsh operating conditions make them indispensable components in various critical applications.

Why Choose Calico Metal Alloy Pvt Ltd?

Calico Metal Alloy Pvt Ltd stands out as your premier choice for Forged Fittings due to our unwavering commitment to quality, reliability, and customer satisfaction. With a proven track record as a leading supplier and exporter, we deliver top-notch forged fittings that meet the highest industry standards. Our extensive range caters to diverse industrial applications, ensuring versatility and suitability for various needs. Backed by a team of skilled professionals and state-of-the-art manufacturing facilities, we ensure precision engineering and consistent performance in every product. Trust Calico Metal Alloy Pvt Ltd for superior quality, timely delivery, and unparalleled customer service making us your preferred partner in forging solutions.

Electrical

Automotive

Construction

Defence

Pharmaceutical

Petroleum

Petrochemical

Milk & Dairy

Export & Supply Destinations Of Buttweld Fittings