Calico Metal Alloys LLP is a premier supplier in India, specializing in providing high-quality Lean Duplex 2101 fittings. With a commitment to excellence and customer satisfaction, we have established ourselves as a trusted name in the industry. Our extensive range of fittings caters to diverse industrial applications, meeting stringent quality standards and offering reliability in performance.
Lean Duplex 2101 fittings offered by us are known for their superior mechanical properties and cost-effectiveness, designed to withstand rigorous operating environments while offering resistance against stress corrosion cracking, pitting corrosion and crevice corrosion. Furthermore, thanks to our expertise in material selection and fabrication techniques our fittings provide long-term durability with reduced maintenance costs and downtime for end-users.
Beyond our superior product quality, we pride ourselves on our exceptional commitment to customer satisfaction and service excellence. Our knowledgeable team of professionals work closely with each client to understand their specific requirements, tailor solutions that meet or surpass them and remain ahead of the industry by continuously innovating - creating lasting partnerships throughout India and beyond!
Table of Content
Manufacturing Process Of Lean Duplex 2101 Fittings
Forging
Using a forging machine to lower the outside diameter and bevel the pipe end or extension is one method of making forged fittings.
Rolling Wheel
The core is inserted into the pipe using butt weld fittings. After that, processing the rim and pushing the exterior with a roller.
Stamping
Expand the pipe end in the punching machine to the desired size and shape by using a tapered core.
Bending
for creating bend and elbow fits. There are three typical approaches. There are three or four rollers: one is for stretching, one for stamping, and the third is for rolling.
Bulging
A rubber is inserted into the tube and compressed with a punch, causing the pipe to bulge; hydraulic bulging forming is an additional technique.
What are Lean Duplex 2101 fittings?
Lean Duplex 2101 fittings are corrosion-resistant fittings made of duplex stainless steel alloy featuring a balanced mixture of austenite and ferrite phases, offering excellent strength, durability, weldability and formability while remaining weldable and formable for welding or formed applications. Lean Duplex 2101 fittings can be found across industries like oil & gas production, chemical processing facilities and marine applications where high corrosion resistance and mechanical strength is desired.
Specifications and Sizes of Lean Duplex 2101 Fittings
Lean Duplex 2101 fittings typically come in various specifications and sizes to meet various industrial applications, with specifications like ASTM A182 for forged fittings and ASTM A815 for seamless and welded. Common standards may also exist regarding their manufacturing. Sizes typically range from 1/2 inches up to 24 inches in diameter, and variations are available based on specific requirements. These fittings are known for their corrosion resistance, strength, and durability - characteristics which make them suitable for use in demanding environments like offshore oil and gas production, chemical processing plants, desalination facilities and desalination plants. Furthermore, many comply with industry standards like ASME B16.11 or B16.9 to guarantee compatibility and reliability within piping systems.
| Specifications | ASTM A815 / ASME SA815 |
|---|---|
| Forged Fittings Standards | ASME 16.11, MSS SP-79, 83, 95, 97, BS 3799 |
| Buttweld Fittings Dimensions | ASME/ANSI B16.9, ASME B16.28, MSS-SP-43 |
| Buttweld Fittings Size | 1/2” NB to 24″NB in. (Seamless & 100% X-Ray Welded, Fabricated) |
| Forged Fittings Size | 1/8” NB to 4” NB (Socketweld & Screwed-Threaded) |
| Buttweld Fittings Type | Seamless / Welded / Fabricated |
| Forged Fittings Type | Socketweld Fittings, Screwed-Threaded Fittings |
| Forged Fittings Class | 2000 LBS, 3000 LBS, 6000 LBS, 9000 LBS |
| Buttweld Fittings Bending Radius | R=1D, 2D, 3D, 5D, 6D, 8D, 10D or Custom |
| Buttweld Fittings Thickness | Sch 5s, Sch 10s, Sch 40s, Sch 80s, Sch 160s, Sch XXS |
Types Of Lean Duplex 2101 Stainless Steel Fittings
Lean Duplex 2101 Elbow
Lean Duplex 2101 Tee
Lean Duplex 2101 Reducer
Lean Duplex 2101 Coupling
Lean Duplex 2101 Pipe Cap
Lean Duplex 2101 Union
Other Types Of Lean Duplex 2101 Fittings
| Lean Duplex 2101 Buttweld Elbow | Lean Duplex 2101 Stub End |
| Lean Duplex 2101 Fittings | Lean Duplex 2101 Socket weld Fittings |
| Lean Duplex 2101 Pipe Fittings | Lean Duplex 2101 Industrial Fittings |
| Lean Duplex 2101 Forged Fittings | Lean Duplex 2101 Threaded Fittings |
| Lean Duplex 2101 90 Degree Elbow | Buttweld Pipe Fittings |
| Lean Duplex 2101 Seamless Fittings | Lean Duplex 2101 Welded Fittings |
| Lean Duplex 2101 Half Couplings | Lean Duplex 2101 Concentric Reducer |
| ASME SA815 Lean Duplex 2101 Forged Fittings | ASTM A815 Lean Duplex 2101 Butt weld Fittings |
| Lean Duplex 2101 Pipe Bend | Lean Duplex 2101 Bushing |
| Lean Duplex 2101 High Pressure Forged Fittings | Lean Duplex 2101 Steel Threaded Plugs |
| ANSI B16.11 Lean Duplex 2101 Forged Fittings | ANSI B16.9 Lean Duplex 2101 Pipe Fittings |
Chemical Composition of Lean Duplex 2101 fittings
Lean Duplex 2101 stainless steel fittings are widely renowned for their outstanding corrosion resistance and strength, featuring chemical composition typically consisting of 21.0% chromium, 1.5% manganese, 4.5% nickel and 0.22% nitrogen along with 1.5% molybdenum as well as small amounts of silicon and carbon for additional corrosion protection - qualities which make this alloy perfect for applications including oil & gas exploration, chemical processing plants as well as marine environments.
Mechanical Properties of Lean Duplex 2101 Fittings
Lean Duplex 2101 fittings, distinguished by a balanced mixture of austenite and ferrite phases, boast outstanding mechanical properties. Boasting yield strengths ranging between 450 to 550 MPa, they combine high strength with good ductility, toughness and corrosion resistance; making them suitable for applications across several industries such as marine, chemical processing and oil and gas as well as weldability and machinability that enhance ease of fabrication in engineering projects.
Applications of Lean Duplex 2101 fittings
Lean Duplex 2101 stainless steel alloy provides the ideal blend of strength, corrosion resistance and cost effectiveness, which finds application across several industries due to its special properties. Common applications for Lean Duplex 2101 fittings include:
Oil and Gas Industry: Lean Duplex 2101 fittings are used extensively throughout the oil and gas industries for corrosion resistant solutions in offshore platforms, subsea pipelines and processing facilities that demand corrosion-resistance as well as strength. They're specially made to withstand harsh environments including saltwater exposure as well as chemical corrosion.
Water Treatment: Lean Duplex 2101 fittings are used extensively within water treatment facilities where various purifying agents are utilized, to ensure longevities and dependability within their piping systems.
Marine Applications: Lean Duplex 2101 fittings are used extensively in shipbuilding and offshore structures due to their corrosion-resistance and strength properties, making them suitable for harsh marine environments like shipbuilding.
Food and Beverage Industry: Lean Duplex 2101 fittings can be found throughout food processing plants and breweries that rely on cleanliness and corrosion protection as essential factors of their operations.
Construction: When selecting stainless steel fittings for outdoor environments, Lean Duplex 2101 fittings are typically selected because of their superior strength and corrosion-resistance properties.
Automotive Industry: Lean Duplex 2101 fittings can also find use within the automotive sector, particularly for components exposed to hostile environments or chemicals that corrode.
These are just a few applications of Lean Duplex 2101 fittings across various industries where corrosion resistance, strength and cost-efficiency are crucial elements to consider.
Electrical
Automotive
Construction
Defence
Pharmaceutical
Petroleum
Petrochemical
Milk & Dairy
Export & Supply Destinations Of Lean Duplex 2101 Fittings
Austria, Finland, Spain, Germany, Sweden, Russia, Portugal, Turkey, Greece, Belgium, Hungary, Estonia, France, United Kingdom, Poland, Denmark, Italy, Netherlands, Ireland, Latvia, Croatia, Switzerland, Lithuania, Serbia, Azerbaijan, Bulgaria, Czechia/Czech Republic, Monaco, Slovakia, Malta, Liechtenstein, Norway, Luxembourg, Ukraine, Romania, Moldova, Belarus, Cyprus.
Kyrgyzstan, Oman, Maldives, Jordan, Bahrain, Singapore, Sri Lanka, Myanmar, British, Thailand, Vietnam, Iran, Turkey, Philippines, South Korea, Macau, United Arab Emirates, Afghanistan, Saudi Arabia, Israel, North Korea, Iraq, Bhutan, Kuwait, Hong Kong, Mongolia, Qatar, Armenia, Azerbaijan, Lebanon, India, China, Taiwan, Russia, Japan, Nepal, Bangladesh, Egypt, Indonesia, Malaysia.
Algeria, Tunisia, Senegal, Mozambique, Niger, Burundi, Nigeria, Zambia, Liberia, Angola, Rwanda, Libya, Madagascar, Namibia, Uganda, Mauritius, Morocco, Gambia, Egypt, South Africa, Eswatini, Ethiopia, Botswana, Seychelles, Kenya, Cameroon, Central African Republic, Mauritania, Burkina Faso, Tanzania, Zimbabwe.
United States of America, Dominican Republic, Belize, Panama, Guatemala, Bahamas, Cuba, Trinidad and Tobago, Canada, Saint Vincent and the Grenadines, Dominica, Mexico, Jamaica, Nicaragua, Haiti, Costa Rica, El Salvador, Grenada, Antigua and Barbuda, Barbados, Honduras, Saint Lucia.
Colombia, Ecuador, Brazil, Venezuela, Guyana, Uruguay, Argentina, Paraguay, Chile, Peru, Bolivia, Suriname.
